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PETRO 200AI coal coke lithofacies analysis system (automatic detection level)

2021-01-31
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PETRO 200AI coal coke lithofacies analysis system (automatic detection level)
Detailed introduction:

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PETRO 200AI automatic intelligent briquette microlithography analysis system (automatic detection level) coal rock analysis

AUTOMATIC INTELLIGENT COAL COKE MICROANALYSIS SYSTEM

(Integrated technology of high-precision CCD image photometer)

Application areas:

It is used for coal geological exploration, coal mining, coal washing, coking other departments enterprises to quickly detect the reflectance distribution of coal vitrinite the microscopic composition of coal rock, to negotiate the quality of coal comprehensively scientifically. It is convenient to guide the operation of coal washing coal blending.

The system can also simultaneously detect coke pore parameters coke optical organization composition.

Technical features:

1. High-precision, imported low-voltage CCD, ultra-stable: using high-precision (16-bit) electrically coupled CCD low-voltage detector, ultra-stable, can be checked on startup, without preheating, can work continuously stably for a long time;

2. Fully automatic, fast, accurate results: it can be used to quickly evaluate the quality of large quantities of coal; the accuracy is better than similar products at home abroad;

3. More comprehensive coal quality evaluation: Two indicators of "vitrinite reflectance distribution" "coal microscopic composition" can be obtained at the same time in one scan, the coal quality can be evaluated more comprehensively;

4. Coke pore detection speed is fast accurate: automatic detection of coke pores, 1-2 minutes per sample, the fastest speed accurate results among similar products. Comprehensive information on pore size distribution wall thickness distribution. At the same time, multiple samples can be tested averaged, the representativeness is better;

5. The system has the most complete functions: both automatic manual (semi-automatic). Various microscopic indicators of coal char can be analyzed, including: vitrinite random reflectance, maximum reflectance, coal rock micro-quantification, coke pore distribution detection, coke optical tissue detection, custom component detection At the same time, it has coal blending simulation, report averaging, database, coal yard stacking guidance, uploading MES system, etc.;

technical parameter:

●Instrument linear calibration: Four-standard method, under different temperatures, the measured values of the four standard samples are always a straight line within the calibration range of 0-1.72%, the difference between the measured value of any standard sample the standard value does exceed ±0.02% of the national standard ;;

●Stability: For measuring gadolinium gallium standard samples at 23°C, the single-point fluctuation range within 30 minutes is 0.005%, which is far less than the national standard of exceeding 2% (equivalent to 0.034%) in 30 minutes. No preheating is required, the test can be performed after starting;

●Sensitivity: 16-bit high precision, that is, the smallest resolvable 0.00005% reflectance change, far better than the 0.01% specified by the national standard;

●Filter wavelength: Measure the main peak at 546nm, the half-peak width is 8nm;

●Measuring area: The measuring area is 2 microns, which is the smallest among similar equipment, the measuring vitrinite group is more pure;

●Dark current: corrected, the dark current is 0;

Application in coking production:

1. Evaluation of pre-purchased coal: judge the true quality of pre-purchased coal the aspects of metamorphism coal composition, whether it is a typical coal type, etc. Combined with conventional indicators, it can scientifically guide coal procurement;

2. Inspection of raw coal entering the plant: It can quickly accurately identify the composition of single-mixed coal coal-rock active inertia ratio, evaluate coal quality comprehensively scientifically; Note: According to incomplete statistics, this is only one item per year the number of domestic enterprises’ losses Amazing, ranging millions to hundreds of millions;

3. Guiding coal yards to reasonably separate piles: using the principle of similar vitrinite reflectance distribution similar coal quality, reasonably arrange coal yard stacking to prevent unclear secondary coal mixing in the plant causing large fluctuations in production;

4. Monitor the ratio of coal entering the furnace: get the ratio of real "active matter" with different coking characteristics, be confused by the appearance of "surface coal ratio". Prevent large fluctuations in coke quality mismatch omission in other production links; it can effectively stabilize coke production

5. Fine coal rock coal blending: Guiding coal blending the perspective of coal petrology, coarse fine blending operation, saving huge costs reducing waste;

6. Coke pore distribution detection: reverse the reason for the change of coke quality, verify the rationality of the "conception" of the ratio, compare the impact of different blended coals on the quality of coke;

7. Optical tissue inspection of coke: speculate the coking mechanism the quality of each source coal to achieve the most refined cost-effective coal blending;

Note: This system can achieve some all of the above functions according to different configurations; please call our company for details, the experts will tailor the required configuration for you;

The PETRO 200AI system has realized the current ten "innovative technologies"

This system has realized the current ten "innovative technologies", which is far ahead of similar products::

● Adopting the current advanced "multi-feature intelligent recognition technology" in the field of coal rock automatic measurement control, the recognition accuracy of the vitrinite group is close to 100%! currently available! (Unique patented technology! A number of national invention patents!)

● With one scan, it can provide vitrinite reflectance distribution coal-rock composition (live inertia ratio) functions at the same time. The whole process is completed automatically, without manual intervention, with high accuracy, comprehensive evaluation of coal quality; currently available!

● The combination of fully automatic scanning rapid sample preparation can detect 15-50 samples per day (8 hours). It is an instrument that can truly meet the needs of monitoring large quantities of coal entering the factory!

● It is a device that can really detect whether lignite anthracite are mixed in the coal entering the factory simply by automatic scanning! Effectively prevent "very poor quality" coal entering the plant.

● The measurement area control can realize "soft centering", which replaces the inconvenient traditional adjustment method of "orifice plate limit-measurement diaphragm"! The measurement area is less than 2 microns! The vitrinite group is more pure! currently available!

● The porosity measurement of the lump coke realizes the "pre-peak dynamic recognition segmentation technology" (unique patented technology!), which completely solves the interference caused by different sample grinding coke wall composition, with accurate results fast speed (2min/sample) , Currently available!

● Creatively adopt direct-reading 16-bit (65536) low-level RAW data technology to completely solve the contradiction that the traditional photometer method has sufficient accuracy but cannot identify the components, the image method can identify the components but the accuracy is enough. The intelligent component recognition high-precision detection are "one" perfectly! currently available! It can truly realize high-accuracy, high-precision, fully automated coal rock rapid detection technology. At the same time, it retains the manual detection function that strictly complies with the national standard, the accuracy stability are all better than traditional photometers.

● The entire process of automatic detection is recorded, it can be called up through the "backtracking" function at any time in the future to facilitate subsequent review. It provides functions such as re-measurement correction of the virtual focus area, re-statistic reports. In particular, its fast retrospective technology has fast speed practical functions, which is the first in the industry at present!

● High degree of automation (automatic movement, automatic intelligent focus, automatic intelligent analysis, automatic report), which is truly complete automation. It is equivalent to "experts" analyzing coal samples "directly". Therefore, both automatic manual results are within the error of the national standard, which is currently available at home abroad!

● Equipped with automatic focus intelligent recognition technology, equipped with a high-precision automatic compensation type focus control system, which can guarantee the focus with high accuracy, with an accuracy of 1 micron; similar products have no such system, the focus is all manually adjusted mechanically approached. currently available!

It also has the following functions:

● With semi-automatic detection function of coke optical tissue;

● The electric platform can be both manual electric, it does affect the rotation of the sample, which is convenient for vitrinite reflectance detection coke optical tissue detection;

● With the function of automatically converting different temperature reflectance to standard temperature;

● With the report automatically converted to WORD EXCEL format;

● It has the functions of simulating synthesizing the production coal blending map, doing vitrinite weight conversion;

● Possess functions such as averaging multiple reports eliminating sampling errors;

● Equipped with coal/coke full-function analysis; both automatic manual detection; image method/photometer dual-mode detection; a series of full-function technologies such as backtracking/returning/re-testing/auditing/correction; also equipped with fast backtracking technology, Solve the problem of slow retrospective speed of similar products;



 

In the past 10 years on the market, we have remodeled the performance of similar products a lot!


No one has ever modified our products! Visible technical strength!



n 1. Wuhan Iron Steel Company (formerly used Zeiss MY6000A, later modified) 1 set


n 2. Hubei Huangshi Daye Special Steel (formerly used Zeiss MY6000A, later modified) 1 set


n 3. Shanxi Changzhi Linyuan Coal Industry Co., Ltd. (formerly used Zeiss MY6000A, later modified) 1 set


n 4. Shanxi Lucheng Lubao Jiao Group Co., Ltd. (formerly used Zeiss MY6000A, later reformed) 1 set


n 5. Inner Mongolia Guangna Coal Industry (Group) Co., Ltd. (formerly used Zeiss MY6000A, later reformed) 1 set


n 6. Anhui Tongling Xinyaxing Coking Co., Ltd. (formerly used Zeiss MY6000A, later modified) 1 set


n 7. Yi'an Blue Flame Coal CBM Co-production Technology Co., Ltd. (Jincheng Coal Industry Group) (formerly Zeiss MY6000A, later reformed) 1 unit


n 8. Ningxia Baofeng Energy Co., Ltd. (formerly used in the United States 3Y, later reformed) 1 unit


n 9. Shanxi Coking Co., Ltd. (originally used in the United States 3Y, later reformed) 1 set


n 10. Shanxi Luhe Group Yuanzhong Coking Co., Ltd. (originally used in the United States 3Y, later reformed) 1 unit


n 11. Fengcheng Xingao Coking Co., Ltd. (formerly used in the United States 3Y, later reformed) 1 set


n 12. Shanxi Province Coke Coking Group Yixing Coking Co., Ltd. (formerly US 3Y, later reformed) 1 unit


n 11. The 213 Laboratory of the Bureau of Geology Mineral Resources of Shanxi Province (originally used Anshan Kexiang pirated MSS-9000 system, later modified) 1


n 12. Guizhou Panjiang Power Investment Tianneng Coking (originally used Anshan Kexiang pirated MSS-9000 system, later reformed) 1 unit


n 13. Handan Fengfeng Huaming Coal Chemical Power Industry Co., Ltd. (formerly used Anshan Kexiang pirated MSS-9000 system, later reformed) 1 set


n 14. Jilin Dongsheng Coking Co., Ltd. (The original Anshan Kexiang pirated MSS-9000 system, later modified) 1 set


n 15. First Iron Steel Technology Research Institute (formerly used German JM coal rock system, later reformed) 1


n 16. Henan Jinma Energy Co., Ltd. (formerly used German LEITZ system, later reformed) 1 unit


         Wait for dozens;



Part of the performance of this product:

Serial number

Purchase user

amount

Remarks


煤炭质检仲裁机构:



1

煤炭科学技术研究院有限公司(煤及煤制品评价中心)

1

煤炭部国家*权*威仲裁机构,目前煤炭大宗商品期货按质定价的煤岩数据均由我公司产品出据。

2

国家冶金工业焦化产品质量监督检测中心

1

原冶金部权*威质检仲裁机构,中钢集团鞍山热能研究院

3

山西省地质矿产局二一三实验室

5

山西省地质局权威煤炭质检仲裁机构

4

新疆煤炭科学研究所

1

新疆煤炭质检仲裁机构

5

山西灵石小宋化验室

1

灵石地区知名检测机构

6

山西孝义梧桐二一三实验室

1

孝义地区知名检测机构

7

介休市利平检测有限公司

1

介休地区知名检测机构

8

临汾市华德煤化检测有限公司

1

临汾地区知名检测机构

9

介休二一三实验室晋地金泉检测服务有限公司

1

属临汾二一三分部

10

中国地质调查局国土资源实物地质资料中心

1

属国家地质调查局


大型集团企业:



1

首钢(技术研究院)

1

原用德国JM光度计,后改造

2

武汉钢铁公司

1

原用蔡司MY6000系统,后改造。

3

鞍山钢铁公司(技术中心)

1


4

鞍钢朝阳分公司

1


5

宝钢(八一钢铁公司)

1


6

宝钢(八钢南疆拜城钢铁分公司)

1


7

河北钢铁集团(承钢分公司)

1

原用蔡司MY6000系统,后改造。

8

山东钢铁集团日照分公司

1


9

山西焦化有限公司

1

原用美国3Y,后改造。

10

广西柳州钢铁公司

1


11

湖北黄石大冶特钢

1

原用蔡司MY6000系统,后改造。

12

鞍钢股份公司炼焦总厂

1


13

甘肃酒泉钢铁公司

1


14

鞍钢集团化工事业部

1



山西省:



1

山西焦化有限公司

1

原用美国3Y,后改造。

20194月又升级为MSP 9000C系统。

2

山西太原华润煤业有限公司

1


3

山西临汾万鑫达焦化

1


4

山西介休凯嘉集团义棠煤业

1


5

山西垣曲五龙镁业有限公司

1


6

山西柳林县鑫飞贺昌洗煤有限责任公司

1


7

山西省地质矿产局二一三实验室

5

原用鞍山科翔盗版的MSS-9000系统,后改造为辽宁翔舜MSP 9000C系统。

8

山西长治麟源煤业有限公司

1

原用蔡司MY6000系统,后改造。

9

山西长治潞安集团有限公司

1


10

山西潞城市潞宝焦团有限公司

1

原用蔡司MY6000系统,后改造。

11

山西陆合集团远中焦化有限公司

1

原用美国3Y,后改造。

12

山西灵石亿林煤业有限公司

1


13

易安蓝焰煤与煤层气共采技术有限责任公司(晋城煤业集团)

1

原用蔡司MY6000A系统,后改造。

14

山西美锦煤化工有限公司(亚太焦化厂)

1


15

山西能源学院

1


16

山西省襄汾县宏源煤焦化工有限公司

1


17

太原市梗阳实业集团有限公司

1


18

孝义市梧桐二一三化验室

1


19

太原煤气化(集团)有限公司

1


20

临汾振信益物流有限公司

1


21

山西省焦炭焦团益兴焦化股份有限公司

1

原用美国3Y,后改造。

22

灵石小宋化验

1


23

柳林县靖宇环保技术服务有限责任公司(山西福龙煤化有限公司

1


24

富豪煤化有限公司

1


25

山西银浩精准仪器有限公司

1


26

襄汾县星原钢铁集团有限公司

1

原用蔡司MY6000系统,后改造。

27

山西潞安环能五阳弘峰焦化有限公司

1


28

山西德广宇能源集团有限公司

1


29

山西昶达能源有限公司

1


30

灵石县鑫源宏煤化有限公司

1


31

山西金岩能源科技有限公司

1


32

介休市利平检测有限公司

1


33

临汾市华德煤化检测有限公司

1


34

孝义市红塔煤焦有限公司

1


35

山西灵石天聚鑫源煤业有限公司

1


36

山西太钢不锈钢股份有限公司

1


37

山西华鑫煤焦化实业集团有限公司

1

美国3Y煤岩设备改造项目

38

介休二一三实验室晋地金泉检测服务有限公司

1


39

垣曲县五龙镁业有限责任公司

1

原用鞍山科翔MSS-9000系统,后改造

40

临县新民焦电有限公司

1


41

山西泓彬信和能源有限公司

1


42

中煤九鑫焦化有限责任公司

1

首次招标时,错买蔡司MY6000A系统,现场安装调试40多天,未出准确数据,无法使用。退货后重新采购我公司设备。


陕西省:



1

陕西省黄河矿业

1


2

陕西黄陵煤化有限公司

1


3

西安思源学院

1


4

陕西龙门钢铁有限公司

1


5

陕西黄陵煤化工有限责任公司

1

原用鞍山科翔,后改造

6

陕西陕焦化工有限公司

1



河北省:



1

首钢(技术研究院)

1


2

河北钢铁集团(承钢分公司)

1

原用蔡司MY6000系统,后改造。

3

河北邯郸冀中能源峰煤焦化有限公司

2


4

河北联合大学

1


5

河北省迁安市蓝海焦化

1


6

河北宣化钢铁公司

1


7

河北邢台钢铁公司

1


8

磁县鑫盛煤化工有限公司

1


9

开滦中润煤化工有限公司

1


10

河北纵横集团丰南钢铁有限公司

1


11

唐山友利焦化有限公司

1


12

邯郸新兴铸管股份有限公司

1


13

北京赋诺科技发展有限公司

1


14

承德中滦煤化工有限公司

1

原用科翔MSS-2000,后改造。

15

邯郸市峰峰华明煤化电业有限公司

1

原用科翔盗版MCA SmartScope 9000 series(简称:MSS-9000系统),数据不准,后改造。

16

中国石油勘探开发研究院廊坊分院

1


17

武安市广普焦化有限公司

1


18

邯郸市裕泰焦化有限公司

1



北京市:



1

中国地质调查局国土资源实物地质资料中心

1



山东省:



1

山东洪达化工有限公司

1


2

山东菏泽富海能源发展有限公司

1


3

山东济矿民生煤化有限公司

1


4

山东铁雄新沙焦化有限公司

1


5

山东菏泽巨铭焦化公司

1


6

山东钢铁集团日照分公司

1


7

潍坊特钢集团有限公司

1


8

山东济宁盛发焦化有限公司

1



辽宁省:



1

鞍山钢铁公司(技术中心)

1


2

鞍钢朝阳分公司

1


3

国家冶金工业焦化产品质量监督检测中心(中钢集团鞍山热能研究院)

1


4

鞍钢股份公司炼焦总厂

1


5

鞍钢集团化工事业部

1


6

辽宁科技大学

1



湖北省:



1

武汉钢铁公司

1

原用蔡司MY6000系统,后改造。

2

湖北黄石大冶特钢

1

原用蔡司MY6000系统,后改造。

3

湖北金盛兰冶金科技有限公司

1



新疆:



1

宝钢(八一钢铁公司)

1


2

宝钢(八钢南疆拜城钢铁分公司)

1


3

新疆兆丰能源有限公司

1


4

首钢新疆天源焦化有限公司

1


5

新疆恒泽煤化有限公司

1



吉林省:



1

吉林白山东圣焦化

1

原用科翔盗版MSS-9000,后改造


黑龙江省:



1

黑龙江佳木斯东兴煤化有限公司

1


2

七台河宝泰隆焦化有限公司

1


3

鹤岗峻丰选煤有限责任公司

1


4

西林钢铁集团有限公司

1


5

七台河市隆鹏煤炭发展有限责任公司

1


6

双鸭山建龙有限公司

1



云南省:



1

云南曲靖大为焦化

1


2

昆明钢铁公司安宁分公司

1


3

云南凯风贸易有限公司

1


4

曲靖河林经贸有限公司

1



贵州省:



1

贵州天能焦化

3

情况说明:2013年采购过赵老师一台MSS-2000系统(鞍山科翔代理销售),后于2017年末被鞍山科翔升级为盗版的MSS-9000系统,期间又维修3次一直出不了准确数据。后没办法,又到辽宁翔舜找赵老师采购2套全新MSP9000C设备,同时再将才买一年的鞍山科翔设备进行了改造。

2

贵州省盘州市宏盛煤焦化有限公司

1



甘肃省:



1

甘肃丰汇矿业

1


2

甘肃酒泉钢铁公司

1


3

甘肃酒钢集团榆中钢铁有限责任公司

1


4

内蒙古太西煤集团金昌鑫华焦化有限责任公司

1



安徽省:



1

安徽铜陵新亚星焦化有限公司

1

原用蔡司MY6000系统,后改造。

2

安徽宿州学院

1



江西省:



1

江西萍乡焦化有限责任公司

1


2

方大特钢科技股份有限公司

1


3

江西宏宇能源发展有限公司

1


4

萍乡萍钢安源钢铁有限公司

1


5

江西新余钢铁有限公司

1


6

江西丰城新高焦化有限公司

1

原用美国3Y,后改造

7

景德镇市焦化能源有限公司

1



广西省:



1

广西柳州钢铁公司

1



河南省:



1

河南汝州平顶山天瑞焦化有限公司

1


2

中国平煤神马集团质检中心

1


3

焦作煤业集团赵固(新乡)能源有限责任公司

1


4

河南利源煤焦集团有限公司

1


5

河南鑫磊能源有限公司

1


6

河南安阳钢铁有限公司

2


7

河南金马能源股份有限公司

1

原用老莱茨系统,后改造。


宁夏:



1

宁夏宝丰能源有限公司

1

原用美国3Y,后改造。

2

中国矿业大学银川分院

1



内蒙古:



1

内蒙古科技大学

1


2

内蒙古广纳煤业(集团)有限责任公司

2

原用蔡司MY6000系统,后改造1台,新购1台;共2台;

3

包头经纬能化有限公司

1


4

鄂托克旗建元煤焦化有限责任公司

1


5

包头国惠洗煤有限公司

1


6

阿拉善盟兴九鼎工贸有限公司

1


7

乌海市华资煤焦有限公司

1


8

神华蒙西煤化股份有限公司

1


9

内蒙古明华清洁能源有限公司

1


10

内蒙古中盛科技有限公司

1


11

内蒙古双欣能源化工有限公司

2



江苏省:



1

徐州东兴能源有限公司

1


2

徐州中泰能源科技有限公司

1


3

镇江市京州物资有限责任公司

1


4

徐州龙山制焦有限公司

1


5

沂州科技有限公司

1

原用美国3Y,后改造。


四川省:



1

内江成渝钒钛(川威钢铁)有限公司

1


2

重庆钢铁有限公司

1


3

四川达竹煤电(集团)有限责任公司物资供应分公司

1


4

四川达兴能源股份有限公司

2


5

攀钢集团攀枝花钢钒有限公司

1


6

攀钢集团西昌分公司

1


7

西昌钢钒有限公司

1



出口国外:



1

马来西亚大马钢铁有限公司

1



等等



        

A total of more than 200 companies have undergone a large number of similar imported products of many brands (including: German Zeiss ZEISS, American 3Y, German LEITZ Leitz, German JM system, Anshan Kexiang MSS-9000 pirated system, Shanxi Bureau of Geology Mineral Resources Laboratory other products ).


Our advantage:


l Technology source: The well-known authoritative expert in the field of coal rock in China-Professor Zhou Shiyong (the founder of Applied Coal Petrology) team is the crystallization of technology precipitation over 60 years! Industry's first! High accuracy of automatic coal rock detection! high speed! It is really suitable for the daily use of samples to be inspected in the production of coking coal washing industries!


l Product strength: the latest generation of traditional coal rock testing instruments! Many imported instruments Germany the United States have been transformed! Over the past 10 years, hundreds of users have strictly benchmarked verified the arbitration! Word-of-mouth brand in China's coal industry!


l Strong team: industry experts, former professor Zhou Shiyong's right-hand assistant-Mr. Zhao personally debugs every factory equipment! Ensure that the data is more accurate! A team of professional engineers who have been systematically trained, after-sales is more secure!


l Quality function: all core hardware is imported Germany! High precision, durable bad! Comprehensive functions, coal char can be analyzed! Various detection methods, both manual automatic! It can be used by production, research, arbitration units!


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